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Small batch CNC aluminum parts processing

by:Vowin Rapid Prototyping     2023-02-05
CNC machined aluminum parts are becoming an excellent choice for many industries. As one of the most popular materials, aluminum has excellent mechanical properties. Aluminum machined parts are the most economical in terms of machined materials because they can be used for CNC machining in less time than other metals. Aluminum fabricated products also add strength, corrosion resistance and rust resistance. In addition, parts machined from aluminum are chemically resistant, electrically conductive, malleable, and possess high strength. Today, CNC machined aluminum parts are widely used in automotive, aerospace, military, medical and industrial engineering. These parts need precision, Wo Neng Rapid Manufacturing is one of the reliable factories for precision CNC machining aluminum parts in China. Product design is rapidly evolving, and product developers are shifting their focus from mass production to low-volume manufacturing. Small batches of CNC aluminum parts play a vital role in the product process, so Woereng's deep understanding of special CNC aluminum processing requirements and state-of-the-art equipment help us achieve this. 1. CNC Aluminum Machining Services Precision CNC Milling: Vowinis equipped with a variety of milling machines, including 3-axis and 5-axis, which help us produce precision-machined CNC parts. Turning: Vowinis also equipped with a turning machine indoors. In addition, other machining operations such as knurling, drilling, EDM, etc. are also available. 2. Advantages of CNC machining aluminum in small batches No need for mold investment: Die casting molds usually require a large investment, and through CNC machining, it can save a lot of start-up costs and ultimately reduce financial risks. Short lead time: It usually takes at least 30 days to build a mold, but CNC machining can help shorten the timeline to market, and it can also help customers seize market opportunities. Higher precision: Compared with casting parts, CNC machining has better tolerances, if you need precision parts, CNC machining will be more suitable. Better surface finish: Vision parts can often be made with CNC machining because the surface is really nice even without any post-finish. More post-processing available: With CNC machined aluminum parts, almost any type of secondary processing is possible, whether anodizing, powder coating or e-coating, chromating. 3. Commonly used aluminum alloy grade Aluminum 6061: Due to its excellent mechanical properties and weldability, it is easy to anodize, so it is one of the most popular aluminum. Aluminum 6061 also has good toughness, medium to high strength, excellent corrosion resistance in harsh environments, easy anodizing and good machinability, so it is also commonly used for extrusion. Aluminum 7075: Aluminum 6075 is another popular aluminum grade after 6061, known for its excellent fatigue strength, it is most commonly used in tough parts such as aircraft wings and fuselages, bicycle components, rock climbing equipment. Due to better polishing performance, AL7075 is also widely used in automotive reflectors. This alloy has better corrosion resistance than aluminum 2000 alloy. Aluminum 2024: Due to its high fatigue resistance, high strength and sensitivity to thermal shock, this grade is widely used in aerospace and military applications. Aluminum 5052: Mainly used for sheet metal processing, construction machinery parts and components used in salt water environment. Aluminum 5052 is very resistant to marine, salt water and industrial environments. This grade is easy to punch, bend and cut into desired shapes. Aluminum 6063: This grade offers excellent mechanical properties such as ease of welding, heat treatability and durability. This grade is typically used to create complex shapes with smooth surfaces and is commonly used in applications such as door frames, window frames, sign frames, roofs, etc. The above materials are the regular grades of Woneng, and more options are available upon request. 4. Post-treatment anodizing of aluminum: This is an electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts, and the parts can be anodized in any color according to requirements, except AL7075, AL6061 The anodizing effect is better. Powder Coating: In the presence of an electrostatic field, powder is sprayed onto the surface of the part and then cured at high temperatures to form a protective layer. The biggest difference between powder coating and baked finishes is the quality of the finish. Lacquer may run, have brush strokes or spray patterns. Powder coating never runs and always goes on evenly and evenly. E-coating: With e-coating, the substrate is soaked in a bath that may consist of paint, epoxy, or other aqueous solution. An electric current is then used to attract the particles suspended in the liquid solution and deposit them onto the surface of the substrate. Electrodeposition will continue until the desired coating thickness level is reached, which can be controlled by increasing or decreasing the voltage level. 5. Popular CNC Machining Aluminum Parts Spline Shaft Worm Gear Dial and Scale Electromagnetic Interference Enclosure Front Panel Pin Optical Mirror Reflector Plate Lighting Fixtures Precision Machining Parts Manufacturer Whether you need precision machining parts for aerospace applications or automotive components Or durable parts, Vowincan easily help you. Our extensive industry experience coupled with our expertise enables us to deliver complex projects on short notice. We can take on any challenge with ease. Feel free to contact us to learn more about our aluminum CNC machining or other metal processing services, we look forward to hearing from you.
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